Products quality control
8
steps to ensure product quality
#1
Raw material inspection
Before starting the production of thermos water bottless, we will carefully check the required stainless steel materials according to the customer's order requirements, including the diameter, thickness, and nickel content of stainless steel pipes. In addition, we will also test the material of the accessories of the thermos cup, including the BPA content and the firmness of the plastic accessories, so as to ensure the safety and environmental protection of product quality.
#2
Metalworking manufacture
Metalworking is the first step in the molding of stainless steel vacuum bottles. The stainless steel pipe is expanded into a predetermined shape in the mold through the pressure of water. Or use the stretching machine to punch the stainless steel disc out of the required shape and length of the inner tank of the thermos bottles many times. In this production link, we use CNC machine tools to ensure that the external dimensions of each thermos cup are consistent, so as to reduce the scrap rate of products
#3
Raw material inspection
Before starting the production of thermos water bottless, we will carefully check the required stainless steel materials according to the customer's order requirements, including the diameter, thickness, and nickel content of stainless steel pipes. In addition, we will also test the material of the accessories of the thermos cup, including the BPA content and the firmness of the plastic accessories, so as to ensure the safety and environmental protection of product quality.
#4
Thermos water bottle Vacuum treatment
As we know, the reason why the thermos water bottle can maintain the slow change of water temperature in the bottle for a long time is that there is a vacuum isolation layer between its shell and inner tank. There is no air between the inner tank and the shell of the thermos water bottle, so the water in the flask will not conduct heat and change the temperature. All this depends on the vacuum treatment process of the insulated water bottle, which is also the fundamental reason why our products sell well. Therefore, we have invested the most in quality control in this link to ensure the stability of product quality.
#5
Stainless steel bottle shell surface polishing
The polishing of stainless steel shell is very important for the subsequent external surface treatment of thermos water bottle. The smooth surface is conducive to the painting and pattern printing of the outer surface of the insulated water bottle. There are many styles of thermos cups in our products. The outer surface is not cylindrical, but curved. These styles of thermos bottles put forward higher requirements for the polishing process of stainless steel shell, so the employees operating this link must have more than 5 years of rich experience, which is also one of the keys for our products to be ahead of other brands.
#6
Spray paint treatment of thermos bottle's appearance
In addition to the shape of the thermos water bottle, the color of the cup is also a very important factor affecting consumers' purchases. There are many ways to deal with the appearance color of a thermos water bottle, the most common of which are spray painting and plastic spraying. The paints we use have been tested for environmental protection to ensure the health and safety of raw materials. The automatic painting process and paint high-temperature baking process ensure that the paint color on the surface of the stainless steel vacuum flask is uniform and the paint will not fall off under long-term normal use.
#7
Silk screen logo of thermos water bottle
OEM and ODM are our two major production contents. We support providing customers with various rationalized customization needs of thermos water bottles. Logo, as the unique identification of the thermos water bottle brand, can make your vacuum water bottle product stand out from many similar product brands. In addition to the silkscreened logo, we can also provide a variety of logo and mug body pattern customization services such as heat transfer printing and UV printing, so as to make your mug products unique.
#8
Thermos water bottle packing
Packaging inspection is the last and most important link of the whole thermos water bottle product quality. Our packaging quality inspector Union will carefully inspect the appearance of each product to ensure that the vacuum water bottle with the defective surface will not be delivered to customers. At the same time, it is also a comprehensive feedback system for the whole production link. The corresponding quality problems in any link can be found in the packaging workshop in time and fed back to the product management department for timely follow-up, so as to ensure the high-quality production and delivery of insulated water bottle products in the later stage.